How to maximize the production efficiency of a panel furniture production line so that it can create maximum production value for the enterprise is the most concerned issue of every business owner. If you want to use a panel production line without considering the product For maximum efficiency, the hardware (machinery and equipment) scale of the production line itself is one of the biggest prerequisites.
If the CNC router machine wants to develop a feasible and efficient process flow, it is necessary to grasp the following basic principles:
First, the principle of synchronization is that the general direction of the product components is based on the product, and the small direction is based on the number of single packages of the product. The components are controlled to reach the packaging process at the same time or within the smallest possible time difference to avoid packaging. The central content of the equal parts phenomenon is actually the working hours in the process flow table. The working hours of each part of the product should be clear and accurate, and the operability should be strong. Comprehensive considerations are in place.
Second, the principle of downstream flow should try to avoid backflow of product parts on the production line. The phenomenon of backflow will hinder the normal flow of other parts, just like the flow of traffic on the road, causing the entire workshop process to appear disorderly, which is not conducive to managers. The central content here is the sequence of processes in the process flow table. The difficulty is how to solve the contradiction between the cross-operation of the production processes of each part and the synchronous arrival.
Third, the principle of sufficiency is to avoid the waste of each process itself. For example: the opening process can open three boards at the same time at the same time, but it is designed to be two boards and then drill holes on one board. It could have been done twice, but if you design it to be completed three or four times, these will produce waste of the process itself and affect the processing efficiency. To do this, the first thing is that the corresponding process documents must be comprehensive, that is, open The material process must have a cutting diagram, and the sawing sequence must be compiled, and the drilling process must have a drilling diagram, and there must be different optimized drilling schemes for different types of drilling, and at the same time, it must be controlled in accordance with the working hours.
Fourth, the quality principle should not be at the expense of product quality when improving efficacy in any process, because product quality is the life of the product, and mass production can be maximized under the premise of quality assurance.
Fifth, the principle of gradual progress. A good process design is actually just the beginning of the next better and better process design. Process design itself is a process of continuous exploration and improvement in practice. There is only better but not the best.
Post time: Nov-12-2021